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Thyristor Power Controller 50-2200A, 220-1200V, 4-2200KW (Temperature Controller)

 

Thyristor Power Controller

TPS (Click here to open/Download the one page PDF catalog )

tpsTPS-105-1000-sml-2

The Thyristor Power Controller is a heavy duty, fully digital, one, two or three phase power control unit for controlling the voltage applied to loads such as heating elements, thus, allowing temperature control while eliminating contactor switching and over/under heating.

The first in a series of Digital Temperature Controllers incorporating protection functions.

Built in switching methods are:

  1. Phase Control
  2. Zero Crossing
  3. Phase Control Power
  4. PID input
  5. Local potentiometer control
  6. Optional RS-485 communication

Range: 50-2200A, 220-1200V, 4-2200KW.

Advantages at a glance

  • Fully digital
  • Phase Control and Zero Crossing
  • Current: 75-1500A (consult us when higher ratings are needed)
  • Voltage: 230-1000V 50/60Hz
  • Cooling Method: Forced air
  • Ambient. Temp: 0 - 50°C
  • Continuous Duty
  • One, Two or Three controlled phases
  • Three C.T.'s
  • Input 0-10VDC, 4-20mA or 0-20mA
  • RS-485 communication
  • Load shedding – synchronization
  • LCD display (2 line 16 characters)

LEDs

  • ON
  • Start
  • Stop
  • Alarm
  • Trip
  • Sync

Connection types

  • Wye with or without neutral
  • Delta
  • Inside delta
  • Parallel branch connection

Protection functions

  • Under & Over current
  • Under & Over voltage
  • Under power
  • Unbalance level 1 and 2
  • Phase loss
  • Ground fault
  • Shorted SCR
  • Wrong connection type
  • External fault
  • Heatsink over temperature Trip & Alarm
  • Internal failure
  • Communication port failure

Control

  • Digital Control
  • Firing methods: Zero Crossing and Phase Control
  • On-Off duty cycle
  • Floating reference control inputs
  • Optional external potentiometer control
  • Control inputs starting signal
  • Optional synchronization mode (load shedding for several TPS units)
  • Output Relays - Run, Alarm, Trip

Application

  • Oil and Gas
  • Plastic
  • Glass
  • Paint
  • Paper
  • Heat Treatment
  • Metalurgy
  • Semiconductors
  • HVAC
  • Heaters
  • Electrolysis
  • Multi-zone heating (heater/phase)
  • Voltage controlled devices
  • Dimmers
  • Transformers for low impedance loads
  • Variety of resistive and inductive loads

Thyristor Power Controller Chart

Unit Amp Heater KW Heater KW Heater KW Heater KW Heater KW Heater KW Heater KW Heater KW Dimensions (mm)
Type FLC 208V 400V 440V 460V 500V 575V 600V 690V W H D Kg
TPS 8 8 2 5 6 6 6 7 8 9 172 275 192
TPS 17 17 6 11 12 13 14 16 17 20
TPS 31 31 11 21 23 24 26 30 32 37
TPS 44 44 15 30 33 35 38 43 45 52
TPS 58 58 20 40 44 46 50 57 60 69
TPS 72 72 25 49 54 57 62 71 74 86
TPS 85 85 30 58 64 67 73 84 88 101 380
TPS 105 105 37 72 80 83 90 104 109 125
TPS145 145 52 100 110 115 125 144 150 173 274 385 238
TPS 170 170 61 117 129 135 147 169 176 203
TPS 210 210 75 145 160 167 181 209 218 250
TPS 310 310 111 214 236 246 268 308 322 370 380 455 295
TPS 390 390 140 270 297 310 337 388 405 466
TPS 460 460 165 318 350 366 398 458 478 549 555
TPS 580 580 208 401 442 462 502 577 602 693 470 655 302
TPS 820 820 295 568 624 653 710 816 852 979

 

Notes:

1. The kW ratings are for resistive loads. For other than resistive load customer must keep FLA

2. The kW ratings are for a 3 phase symmetrical loads. Should a 1 phase load connected to the TPS, only 1/3 of rated kW can be connected.

3. Should a non-symmetric load connected to the TPS, customer must keep FLA

Thyristor Power Controller Chart

Unit Amp Heater KW Heater KW Dimensions (mm)
Type FLC 1000V 1200V W H D Kg
TPS 8 8 14 280 346
TPS 17 17 29
TPS 31 31 54
TPS 44 44 76
TPS 58 58 100
TPS 72 72 125
TPS 85 85 147 550
TPS 105 105 182
TPS145 145 251
TPS 170 170 294
TPS 210 210 364
TPS 310 310 537
TPS 390 390 675
TPS 460 460 797
TPS 580 580 1005
TPS 820 820 1420

 

Notes:

1. The kW ratings are for resistive loads. For other than resistive load customer must keep FLA

2. The kW ratings are for a 3 phase symmetrical loads. Should a 1 phase load connected to the TPS, only 1/3 of rated kW can be connected.

3. Should a non-symmetric load connected to the TPS, it is the customer responsibility to keep FLA